Our specialist engineers assess the strengths and weaknesses of the proposed project and provide options to achieve optimal technical solution and improve profitability. We provide a bankable techno commercial feasibility report to Owners covering following aspects critical for investment decision:
Development Planning
Facility configuration
Technology selection
Execution Model Development
Preliminary Cost Estimation
Environment Impact assessment
Risk assessment
Financial Closure
For qualified projects, Vistatech assists in financial closure of the project either by Direct equity participation or by institutional lending. With the comprehensive range of in house capacities, we add value to project in all stages and are able to make the most challenging projects viable.
Vistatech engages some of the most experienced engineers and deploys state-of-the-art technology to provide best in class solutions for asset development. The conceptual work includes studies in the early stages of project development for both Greenfield units and Brownfield modifications. The studies can include Field Development, Basic Engineering, Process Simulation, Budgeting and determination of techno-commercial viability of projects and provides decision support to the stakeholders.
During the concept phase, many options can be evaluated before a large investment of engineering time is made. Typically, a base case is established, and other options are compared to the base case. Process modeling is used to develop the options. Sometimes lead time for delivery of equipment items can factor into selection of the best option. Vistatech's extensive cost database is used to compare the options and to select the most economic path forward.
Vistatech London and Dubai have multi-discipline engineering resources and experience in developing the Conceptual and Feasibility studies into a Front End Engineering and Design (FEED) package. The FEED phase translates the customer’s design basis into definitive equipment design, materials of construction, controls, utilities, offsites, and tie-ins. Pyramid’s experienced team is able to clearly specify the technical requirements for the project and review the safety aspects of the facility.
During the FEED phase, the project schedule, tendering philosophy, risk mitigation strategy, work break down structure and detailed cost estimates are developed to plan the procurement and construction phase. All of the process engineering is completed along with the mechanical engineering requirements necessary to proceed to the Detailed Engineering and Construction phase.
The FEED deliverables include the following:
Final Heat and Material Balances (H&MB’s)
Equipment sizing, materials of construction and design temperatures and pressures.
Process control requirements, including any analyzers, programmable logic controllers, safety instrumented systems, etc.
Piping and Instrument Diagrams (P&ID’s)
Plot Plan
Process safety contingency analyses
Utility loads (e.g., steam, cooling water, waste water treating, etc.)
Interconnections with other units (onsite and offsite)
Vistatech provides a single point Engineering, Procurement and Construction Solution for Hydrocarbon Processing facilities complete with utilities and infrastructure.
Vistatech specialises in fast tracking projects and offers several EPC delivery models as below:
Lumpsum Turnkey
Cost Plus
FEED developing to EPC
Project investment
Vistatech also offers a range of production solutions suitable for quick deployment and operation on a single point responsibility basis. Most of these are pre engineered and modularised packages which can be shipped within a matter of weeks. Only the minimal site construction scope remains which can be managed by a small team or local contractors. Vistatech has its own modular fabrication yard close to Mundra port in Gujarat, Western India. Due to its proximity to jetty, Vistatech can ship large process equipment and modules weighing upto 800 tons to expedite projects.
The key driver of EPC is the integrated management system shown below which enables mobilisation of thousands of personnel and myriad of material and services which go into a process plant.
Vistatech has a robust engineering team with track record of delivering more than 500 global assignments successfully. All the disciplines are in-house e.g.
Process Simulation
Basic engineering
PFD & P&ID Development
HAZOP & Safety Studies
Design of Process equipment
Plant hydraulics design
Specification for package systems
Instrument Specifications
Loss prevention system design
Operation & Maintenance Manual preparation
Commissioning & Troubleshooting
Static equipment e.g. distillation Columns, Vessels, Tanks, Heat exchangers and Reactors as per International codes & Practices (ASME , API, BS, EN, TEMA etc.)
Design by Finite Element analysis, Stress, Thermal analysis & Fatigue life evaluation
Specification of Pumps and Compressors
Specifications for Package bought outs
Technical and commercial bid analysis
Vendor Document Approvals
Factory acceptance test witness
Development of Plot Plans and Equipment layouts
Strength Calculations
Flexibility analysis
Plant 3-D Modeling and clash detection
Piping material Specification
Support specifications
Isometrics and Bill of Materials
Advanced dynamic analysis
Development of infrastructure and facilities
Subsurface related civil work
Foundation Design
Structural analysis
Structural design
Offshore Design of Platform top sides
Engineering of Skids and Modular Structures
Structural 3-D Modelling
Automated fabrication drawing and MTO generation
Electrical System Study
System reliability and stability study
Substation Design
Hazardous Area Classification
Load Calculation and System design
Specifications for Electrical Equipment
Calculation of Electrical Bulk materials
General Arrangement & Interface inputs
Development of Control Logic
Preparation of Cause & Effect diagrams
Safety studies
Specifications of controls system
DCS/PLC engineering
Preparation of Field Instrument specifications
Layout and 3D modelling of Instrument system
Mounting and hook up drawings
Communication Network Design
Study Facilitation (HAZOP,HAZID,ENVID,BOWTIE etc)
Active Fire Protection Design
Passive Fire Protection Design
Firewater System Design
Blowdown / Flare Studies
Fire & Gas Mapping
Site Hazard Assessment
Fire & Explosion Studies
QRA Studies
Risk Assessment Studies
TR Impairment Studies
EERA Studies
ESSA Studies
HSEIA Studies
ALARP Demonstration
Cost Benefit Analysis
Finite Element Stress Analysis
Computational Fluid Dynamic Studies
Gas Dispersion & Explosion Analysis
Noise & Vibrational Studies
Fire & Gas Mapping (3D)
Flow Assurance Studies
Residual Life Assessment
Reliability Availability Maintainability (RAM)
Reliability Centered Maintenance (RCM)
Risk Based Inspection (RBI)
Safety Integrity Level (SIL) Assessments
Logistics & Transportation studies
Failure Modes Effects & Criticality Analysis (FMECA)
Life Cycle Costing
Baseline Environmental Studies
Environmental Risk Studies
Legislative Compliance Reviews
Preparation of Registers
Vistatech offers Modular Process Plants and has full multidiscipline engineering, procurement and fabrication capability.The range includes:
Oil & Gas Process Modules
Field Diesel units
Crude Oil Topping units
Refinery Modules
Fired Heater Modules
Piperack and Structural Modules
Large Pressure Vessels
Infrastructure
Total Facility Area 20,000 m², Covered Area 8,000 m²
Pressure Vessel Fabrication Shop
Pipe Spool Fabrication Shop
Structural Fabrication Shop
Electrical and Instrumentation Hook-up
Spool & Shop drawing office Spool & Shop drawing office
Shot Blasting, Heat treatment & Painting
Warehouse Shipping & Handling Warehouse, Shipping & Handling
Maximum Cargo size 12M W x 10M H x 30 M LG (750 T)
Vistatech offers a variety of development options for Oil & Gas Production and Refining facilities that provide the flexibility to maximise the return on investment. We have various business models to facilitate operator’s needs, by providing a range of solutions for exploiting production from their fields, with minimal capital outlay in the early period of field life.
There are several options:
Build-Own-Operate
Build-Own-Operate-Maintain
Build-Operate-Maintain
Build-Own-Operate-Transfer
Build-Operate-Transfer (BOT) or Build-Own-Operate-Transfer (BOOT) structure for projects has proved to be a valued approach for private participation in the field development. Vistatech can supply standard production systems on a lease basis, with or without operational support.
The various business models are structured so that Vistatech takes responsibility for the detailed design, construction, commissioning, operation and performance of a particular project in the operator’s field. Once operational, Vistatech receives a payment for providing the services in the form of a long-term contract. The final element of the contract can take the form of ‘Transfer’ (BOOT), where the operator has an option to purchase the equipment and take control of operations for the plant.
Vistatech has experience in all aspects of these business models and offers a very competitive and cost efficient method for Field Operators to realise early revenue from their field. BOT and related arrangements (e.g. BOOT Build Own Operate Transfer and BOO Build Own Operate) and have been very successful in opening up public infrastructure to the private sector finance, and have a number of advantages. They bring private sector disciplines to the project development and design process leaving public sector far less exposed to risks of cost overruns or below expected performance. By enabling focus on a particular facility they can be more readily financed and do not impose a burden on public funds, and have thus probably helped encourage financial flows. The costs of financing are relatively low, with the bulk of the capital cost being financed by bank lending at modest margins.